Pulping Equipment of Paper Machines
The quality of pulp directly influences the performance of paper machines and the final paper product. We specialize in understanding customers' unique requirements and designing customized pulping production lines, ensuring high - quality pulp delivery for efficient papermaking operations.
1. Pulper
The pulper is the starting point of the pulping process. It is used to break down raw materials such as waste paper, wood chips, or straw into a pulp suspension. Our pulpers are available in various types, including hydraulic pulpers and low - consistency pulpers. Hydraulic pulpers utilize strong water flow and mechanical agitation to quickly and effectively disintegrate raw materials, while low - consistency pulpers are ideal for handling a wide range of raw materials with precise control over the pulping consistency. Depending on the customer's raw material type and production scale, we select the most suitable pulper model to ensure efficient raw material processing and consistent pulp quality.
2. Refiner
Refiners play a crucial role in further processing the pulp to improve its fiber characteristics. Our refiners are designed with advanced disc technology, which can control the degree of fiber fibrillation, cutting, and beating precisely. For customers aiming to produce high - strength paper products, we recommend refiners with higher energy - input settings and specialized disc configurations to enhance fiber bonding. On the other hand, for producing fine - paper with smooth surfaces, refiners with gentle beating actions are more appropriate. By customizing the refiner selection and operation parameters according to customer needs, we can optimize the pulp's physical properties for different papermaking applications.
3. Screening and Cleaning Equipment
To ensure the pulp is free from contaminants, screening and cleaning equipment are essential. Our screening systems, such as pressure screens and flat screens, can effectively remove coarse impurities like plastics, staples, and large fiber bundles. Cleaning equipment, including centrifugal cleaners and de - inkers, are used to eliminate smaller particles, ink, and dirt. For customers who use recycled paper as the main raw material, we design comprehensive screening and cleaning lines with multiple - stage processes to achieve high - purity pulp. These customized solutions not only improve the quality of the pulp but also protect downstream Paper Machine components from damage caused by impurities. 4. Pulp Concentration and Washing Equipment
Pulp concentration and washing equipment are used to adjust the pulp consistency and remove dissolved substances and impurities. Our evaporation - type concentrators and drum washers are engineered for high - efficiency operation. Evaporation - type concentrators can rapidly increase the pulp concentration, reducing the energy consumption in subsequent drying processes. Drum washers, with their continuous washing and dewatering functions, can effectively remove harmful substances from the pulp. We customize the configuration and capacity of these equipment based on the customer's pulp production volume and quality requirements, ensuring that the delivered pulp has the optimal consistency and cleanliness for paper machine operation.
By leveraging our in - depth understanding of various pulping equipment and our ability to design tailor - made pulping production lines, we are committed to providing customers with reliable, efficient, and high - quality pulping solutions that meet their specific papermaking needs.
